- Don't skimp on the case. I paid $3oo for my Serfas and it was well worth it.
- Wrap everything in rags or bubblewrap. It's amazing how things move and scratch.
- I throw in a light set of tie downs and a couple of bunjie cords. I've been stuck before with the last rental car available which was very small.
- Put your helmet, shoes, and pedals in your carry-on bag. Everything else can be rented.
- Don't forget tools and pump. I bought a cheap Topeak Road Morph pump that has a pressure gauge on it and the head fits inside the socket of the Hed wheels.
I'm flying Southwest which I recommend if you can use them. $50 each way for the bike isn't bad.
Here's the before during and after shots:

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